In electrical distribution systems, splicing wires of different gauges presents a serious risk—often overlooked, yet responsible for fires, outages, and costly failures.
📊 Key findings:
- ⚠️ 15–20% of splice failures involve gauge mismatches
- 🔥 Fire-related damages average $375,000 per incident
- ⏳ Failures can occur anywhere from 1-20 years post-install due to degradation, with the majority of failures occurring between 10 and 20 years post-install
🛠️ The solution? A 3-pillar approach:
- Engineering controls (ampacity protection, proper connectors)
- Certified installation practices
- Advanced detection using IR & RF technologies
- Together, these reduce fire incidents by up to 90%
💡 At nfoldROI, we’ve developed a data-driven solution that supports utilities in proactively identifying and managing these splice risks. Our 4D-Utilities Service Offering combines targeted inspection, predictive maintenance, and visual validation – improving safety and reducing emergency repairs.
As networks age, splice integrity must be a priority. We’re here to help you address it – with precision and foresight.